Ceramic Cascade Mini Ring
Ceramic Cascade Mini Ring is made of high-quality kaolin and scientific formulas through high-temperature sintering process. Its innovative step-shaped structure design combines the annular body with the internal support ribs to form a multi-level opening distribution, which effectively enhances the degree of gas-liquid turbulent mixing and reduces the wall flow effect, and has both high mass transfer efficiency and low system pressure drop characteristics.
Advantages and characteristics
The product surface has a uniform microporous structure, excellent acid and alkali resistance, high mechanical strength, and can adapt to high temperature, highly corrosive media and complex fluid conditions for a long time.
Efficient mass transfer: The stepped opening structure promotes interphase turbulence, and the mass transfer efficiency is improved by about 25% compared with traditional fillers;
Low pressure drop and energy saving: The flux is increased by 30%-50%, and the system energy consumption is reduced by 15%-20%;
Anti-blocking and anti-scaling: Open flow channel design, the particle passing rate is increased by 40%;
Strong corrosion resistance: Withstands strong corrosive media such as concentrated sulfuric acid, and has a service life of ≥7 years;
High mechanical strength: compressive strength ≥10MPa, thermal shock resistance ≥3 times (1100ºC rapid cooling test);
Green and environmentally friendly: No harmful substances are released, in line with GB/T 24001 environmental management system certification.
Because of its large specific surface area, high efficiency of mass transfer and separation, and good mechanical strength, the ceramic stepped ring solves the problems of uneven liquid distribution in the packing layer and easy to produce wall flow, bias flow and channel flow.
Technical indicators
1. Chemical composition
| Composition |
SiO |
Al2O3 |
Fe2O3 |
CaO |
K2O+Na2O |
| content % |
>70 |
23-28 |
<1 |
<1-2 |
<2-4 |
2. Physical properties
| Item |
Density
g/cm3 |
Water Absorption Rate
% |
compressive strength
N/mm |
Mohs hardness
Scale |
Temperature resistance
ºC |
Acid resistance
% |
Alkaline resistance
% |
| index |
2.25-2.4 |
<0.5 |
≥4.4 |
7-8 |
≥1000 |
>99.8 |
>90 |
3. Specifications and parameters
Specifications
mm |
Diameter x Height x Wall Thickness
mm |
Specific Surface Area
m2/m3 |
Void Ratio
% |
Bulk
Density
kg/m3 |
Number of Packed
Units
per/m3 |
Dry
Packing Factor
m-1 |
| Φ25 |
25×15×3 |
210 |
73 |
650 |
72000 |
540 |
| Φ38 |
38×23×4 |
153 |
74 |
630 |
21600 |
378 |
| Φ50 |
50×30×5 |
102 |
76 |
580 |
9100 |
232 |
| Φ76 |
76×46×9 |
75 |
78 |
530 |
2500 |
158 |
Application scope
Ceramic ladder ring packing is used in drying tower and absorption tower of H2SO4 production, and other chemical, coal chemical, metallurgical, environmental protection equipment, washing tower, regeneration tower, refining tower, carbon dioxide degassing tower and synthetic tower packing.
Petrochemical: catalytic cracking, gas desulfurization, solvent regeneration
Environmental protection: VOCs adsorption tower, industrial wastewater treatment tower
Pharmaceutical industry: extraction separation, reaction distillation device
Energy field: flue gas waste heat recovery, coal chemical synthesis gas purification
Applicable working conditions:
Media pH 0-14, operating pressure ≤3.0MPa
Temperature range -50ºC~750ºC
Contains trace solid particles (≤5% suspended matter concentration)
Applicable devices: absorption tower, regeneration tower, extraction tower, cooling tower, reactor
Notes
Packaging: Customized wooden box or shockproof woven bag, lined with cushioning foam, net weight of each box 500kg±1kg;
Transportation: Avoid severe vibration, rain and moisture, stacking height ≤4 layers;
Storage: The recommended warehouse temperature is 5ºC-40ºC, ventilated and dry, and it is forbidden to mix with chemicals;
Use: Before filling, the tower needs to be purged with inert gas to ensure that there is no sharp residue;
Use the "rotating spreading method" for layered filling, and the height of each layer is ≤1.2m;
When the system is shut down, the liquid medium needs to be emptied to prevent low-temperature freezing and expansion from damaging the filler.
Technical and service support
Selection and solution design: Provide selection suggestions based on parameters, assist in optimizing process design, and balance mass transfer efficiency and pressure drop.
Installation guidance service: Provide filling specifications and guide the compatibility inspection of supporting equipment (remote or on-site).
Operation and maintenance support: Answer questions such as scaling and blockage, and provide periodic inspection suggestions.
Working condition optimization suggestions: Analyze abnormal working conditions and provide improvement strategies, evaluate service life and replacement cycle.
Pingxiang Sanhe Ceramics Co., Ltd.
Pingxiang Sanhe Ceramics Co., Ltd. lies in Pingxiang city, Jiangxi province, which belongs to one of the five ceramic production export bases in China. The company is a private technology share ceramics manufacturing enterprise founded in 2004. We specialize in honeycomb ceramic plates, honeycomb ceramics heat accumulators, honeycomb ceramic honeycomb substrates, ceramic foam filter and other producing energy conservation and environmental protection series ceramic products.
Sanhe Ceramics has successfully passed all kinds of certifications such as ISO9001 ISO14001, OHSAS18001 and so on, as well as established perfect quality control system and quality assessment system. Our company has been strictly controlled the whole manufactring system from production planning, processing control to maintenance of equipment as well as from raw material warehousing to quality test of finished products, We offer Stable and qualified products to customers from all over the world. Superiority, uniformity and environmental friendliness of its quality has gained great reputation among all customers. We obey the research and development design production idea of specialization, standardization, internationalization and technicalization, striving to make the products of the company more perfect with stronger customer base.
Sanhe ceramics Co.,Ltd keeps the faith of "First impression is the last impression" and provides the best quality and comfortable service to all the buyers, No matter the deal is big or small, we are warmly welcome your coorperation. Any inquiries pls contact with us!
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