Diesel Particulate Filter DPF+DOC for Universal Diesel Generator
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Product Highlights
- High Filtration Efficiency: Removes over 90% of carbon particles and PM from diesel exhaust.
- Customizable Dimensions: Size and shape (Cylinder/Oval) customized according to customer requirements.
- Universal Fitment: Designed to fit various diesel engines and emission standards.
- Low Temperature Performance: Zeolite ceramic technology extends performance to lower temperature ranges.
- Cost-Effective Design: Optimized catalyst usage reduces expensive platinum requirements.
- Durable Materials: Constructed with Cordierite or Silicon Carbide for high heat resistance.
- Corrosion Resistant: Mufflers built from aluminized and stainless steels.
- Easy Installation: Designed for direct-fit or universal installation with minimal time and cost.
Product Attributes
- Customization
- Available
- Component
- Core of Catalytic Converter
- Fitment
- Fit for Diesel Engine, Customized
- Model NO.
- Catalytic Converter
- Core Shape
- Cylinder, Oval
- Size
- Customized According to Customers' Requirements
- Wall Thickness
- 20mil
- Thermal Shock Resistance 800
- Water Cool ≥3
- Emission Standard
- Universal Fit, Without Coating Catalyst
- Universal Fit ,Without Coating Catalyst
- Cordierite, Silicon Carbide
- Cell Density
- 100 Cpsi or 200 Cpsi (Cells/In2)
- Soften Temperature
- ≥1300℃
- Filter Efficiency
- >=95%
- Transport Package
- Hard Carton or Wooden Carton with Pallet
- Specification
- Cordierite/Alumuina/ Carbide
- Trademark
- Sanhe
- Origin
- Jiangxi Province, China
- HS Code
- 6909110000
- Production Capacity
- 1000, 00pieces/Month
Product Images of Diesel Particulate Filter DPF+DOC for Universal Diesel Generator
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Product Description
High Performance Doc+DPF Diesel Particulate Filter for Car
This product can be directly oxidized and decomposed the diesel engine exhaust particulate matter (PM). Compared to the conventional platinum catalyst , since the NOx catalyst without passing through the DOC conversion NO2, thus reducing the amount of expensive platinum, lower cost, and can obtain the same decomposition performance at lower temperatures, and in temperature can be increased at the same rate of decomposition. It can also improve the combustion performance to the number of PM 's calculations , can reach more than 90% removal efficiency. Sanhe DPF and DOC units are proudly designed and manufactured , backed by outstanding warranty coverage and meet all Euro emissions standards.
Schematic Diagram For Analysis of Filtering Efficiency of Principle Structure
Features:
Easy Installation. Exceptional Durability. Optimum Performance.
- Ceramic DOC technology with Zeolites designed to extend the performance of diesel catalytic converters into the low temperature range
- Maintenance-free, reliable and cost-effective emission control solution
- Available in both universal and direct-fit designs
- Mufflers are built entirely from corrosion resistant materials: aluminized and stainless steels
- Installation time and cost are reduced to a minimum
- DOC Catalytic Mufflers match or surpass the original muffler in sound attenuation and back pressure characteristics with addition of superior emissions performance
- Great at reducing deadly emissions,such as Carbon Monoxide(CO) and Hydrocarbons(HC)
The Catalyst Substrate of DPF Particulate Capture:
The catalyst substrate of DPF particle filter is a wall-flow honeycomb ceramic with cordierite or silicon carbide as raw materials. The main component of exhaust gas excluded by diesel engine is carbon particles. DPF particle trap is installed in the exhaust system of diesel engine. A device for reducing particulate matter in exhaust gas by filtration has a filtration efficiency of over 90% for carbon particles. Working Principle: The holes of honeycomb porous ceramics are blocked alternately, and the wall holes of ceramics are used to filter and remove particulates.

Characteristic:
1. Large and compact area per unit volume
2. Small pressure loss and excellent capturing performance
3. Excellent heat resistance and heat resistance
If Diesel Particulate Filter (DPF) is coated with noble metal (such as Pt, Pd and Rh), the particulate of emission is captured inside thin gas hole or entrance. As it lasts, the cumulated layer become thick, and pressure loss increase. To ensure the performance of engine, when pressure loss reaches some value, it is a must to recycle the filter. The recycle is making the particulate burning, by raising the gas temperature of filer. The particulate condition is related to the oxygen concentration. Normally, it is buring at 550-650 celsius degree. Usually we raise emission temperature by adjusting throttle, and increase gas temperature with burner. The particulate burning temperature can be decreased by catelyzer, making cumulative particulate burning as soon as possible, thus recover the pressure loss and fitters performance, then the filter is recycled.
Parameters:
| Property (uncatalyzed) | 100/17 | 200/12 | |
| Cell density | cpsi | 100 | 200 |
| cpscm | 15.5 | 31.0 | |
| Wall thickness | inch | 0.017 | 0.012 |
| mm | 0.432 | 0.305 | |
| Open frontal area (OFA), % | 34.5 | 34.5 | |
| Geometric surface area (GSA) | Inch 2 | 33.3 | 47.0 |
| m 2 /l | 1.31 | 1.85 | |
| Hydraulic diameter | Inch | 0.083 | 0.059 |
| mm | 2.11 | 1.49 | |
| Modulus of rupture (psi/cpscm) | 350 | 300 | |
| Porosity (%) | 48 | 48 | |
| Coefficient of thermal expansion 10 2 cm/cm/ (20-800) --maximum average |
5 | 5 | |
| Mean pore size (micron) | 13 | 13 | |
| Melting temperature (celsius degree) | 1460 | 1460 | |
Dimensions:
| Racetrack | Rotundity |
| Φ169±x85.7±1x127±1 R30 | Φ150x100 |
| Φ148±1x82±1x127±1 R38 | Φ150x75 |
| Φ144.8±1x81.3±1x76.2±1 R37 | Φ125x130 |
| Φ144.8±1x81.3±1x75±1 R37 | Φ144x152 |
| Φ127±1x61±1x120.7±1 R23 | Φ118x152 |
| Φ145x80x80 | Φ106x150 |
| Φ93±1x61±1x90±1 R30 | Φ106x100 |
| Φ120.6±1x80±1x50.8±1 R39.6 | Φ103x100 |
| Φ120x80x75 | Φ101.6x100 |
| Φ147±1x95±1x70±1 R36.6 | Φ100x100 |
| Φ100x100x75 | Φ93x130 |
| Φ50x50x25 | Φ93x49.85 |
Diesel Oxidation Catalyst(DOC) Three-Way Catalytic Filter:
When the high temperature automobile exhaust passes through the purification device, the purifier in the three-way catalytic converter will enhance the activity of CO, HC and NOx gases and promote their oxidation-reduction chemical reactions. Among them, CO is oxidized to colorless and non-toxic carbon dioxide at high temperature. HC compounds are oxidized to water (H20) and carbon dioxide at high temperature. NOx is reduced to nitrogen and oxygen. Three kinds of harmful gases become harmless gases, so that the automobile exhaust can be purified.
We can make customized catalytic converter to meet customers' demand.
About the Supplier
This supplier has been audited by SGS. Verify the report on the official SGS website with ID "QIP-ASR239567". Items marked "" are certified.
Company Profile
Pingxiang Sanhe Ceramics Co., Ltd. Lies in Pingxiang city, Jiangxi province, which belongs to one of the five ceramic production export bases in China. The company is a private technology share ceramics manufacturing enterprise founded in 2004. We specialize in honeycomb ceramic plates, honeycomb ceramics heat accumulators, honeycomb ceramic honeycomb substrates, ceramic foam filter and other producing energy conservation and environmental protection series ceramic products. <o: P>
<o: P>
Sanhe Ceramics has successfully passed all kinds of certifications such as ISO9001 ISO14001, OHSAS18001 and so on, as well as established perfect quality control system and quality assessment system. Our company has been strictly controlled the whole manufactring system from production planning, processing control to maintenance of equipment as well as from raw material warehousing to quality test of finished products, We offer Stable and qualified products to customers from all over the world. Superiority, uniformity and environmental friendliness of its quality has gained great reputation among all customers. We obey the research and development design production idea of specialization, standardization, internationalization and technicalization, striving to make the products of the company more perfect with stronger customer base. <o: P>
The development and design team is composed of the Project Development Department, the Manufacturing Engineering Department and the cross departmental multi-functional team, with a total of more than 60 people. The company has the technical strength to independently develop stamping dies, welding tooling and inspection tools. It has jurisdiction over three workshops: Finishing workshop, fixture workshop and trial production center. It has the ability to develop more than 900 sets of stamping dies and more than 400 sets of tooling inspection tools annually. The workshop has more than 30 sets of various machining equipment. <o: P>
Sanhe ceramics Co., Ltd keeps the faith of " First impression is the last impression" and provides the best quality and comfortable service to all the buyers, No matter the deal is big or small, we are warmly welcome your coorperation. Any inquiries pls contact with us! <o: P>
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- Penggao Industrial park , Pingxiang, Jiangxi, China
-
Plant Area
- 1280 square meters
-
Number of Employees
- 40
-
Registered Capital
- 20,000,000 RMB
-
Terms of Payment
- T/T, D/P, PayPal, Western Union
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR, EXW, DDP, DDU
-
Average Lead Time
-
Peak Season Lead Time: one month
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port
Our Production Capability & Technical Expertise
-
Main Products
- Honeycomb Ceramics, Microporous Ceramics, Catalyst Ceramics, Aluminum Oxcise Ceramic Balls, Infrared Burner Plate
-
Production Machines
- Ball Grinding Machine, Cutting Machine, Drilling Machine, Drying Machine, Drying Room, Dusting Cleaning Machine, Electrical Furnace, Gas Furnace, Hydraulic Press Molding Machine, Mixing and Stir Machine, Refining Mud Machine
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 1 people
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2004-12-21
- Export Year
- 2010-05-14
-
Main Markets
- Domestic
-
Number of Foreign Trading Staff
- 2
-
Overseas Agent/Branch
- No
Our Certifications, Standards & Industry Recognition
-
Management System Certification
- Others
FAQ
- What is the filtration efficiency of this DPF?
- The filter has a filtration efficiency of over 90% for carbon particles.
- Can the size and shape be customized?
- Yes, the size and shape (Cylinder or Oval) are customized according to customer requirements.
- What materials are used for the catalyst substrate?
- The substrate is a wall-flow honeycomb ceramic made from Cordierite or Silicon Carbide.
- Does this product meet Euro emission standards?
- Yes, the units are designed and manufactured to meet all Euro emissions standards.
- Is OEM or ODM service available?
- Yes, both OEM and ODM services are available to meet customer demands.
- What is the lead time for production?
- The average lead time is one month for both peak and off-peak seasons.
- What payment terms are accepted?
- We accept T/T, D/P, PayPal, and Western Union.
- What is the softening temperature of the filter?
- The softening temperature is greater than or equal to 1300 degrees Celsius.
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