Ceramic Structured Packing
The ceramic regular corrugated packing professionally produced by Sanhe Ceramics Co., Ltd. in Pingxiang City, Jiangxi Province is made of high-quality industrial ceramic raw materials. It takes the unique corrugated geometric structure design as its core advantage to form a uniformly distributed regular channel, effectively improving the gas-liquid mass transfer efficiency. The product has excellent corrosion resistance, high temperature resistance and thermal shock resistance, and is suitable for separation and purification processes in the fields of chemical industry, environmental protection, petrochemical industry, etc. Through precision mold forming and high-temperature sintering process, the packing surface is smooth, the structure is stable, and it has the characteristics of high mechanical strength and long service life. The company strictly follows the standardized production process and can provide customized services of various specifications according to customer needs, helping industrial equipment to achieve high-efficiency and low-energy reliable operation.
Ceramic structured packing Ceramic corrugated packing advantages and features
1. Corrosion and high temperature resistance: high-purity ceramic raw materials are used to adapt to strong acid, strong alkali and high temperature conditions, with excellent stability;
2. Optimize gas-liquid mass transfer: precise corrugated structure design forms a uniformly distributed channel to enhance gas-liquid contact efficiency;
3. Strong thermal shock resistance: special process treatment can withstand sudden temperature changes and avoid cracking and deformation;
4. High mechanical strength: high-temperature sintering molding, with high hardness and pressure resistance, extending service life;
5. Smooth surface and easy to clean: precision molding of the mold reduces the risk of scaling and is convenient for maintenance;
6. Flexible adaptability: supports customization of multiple specifications to adapt to different towers and process requirements.
Technical indicators
1. Chemical composition
| Composition |
SiO2 |
Fe2O3 |
CaO |
Al2O3 |
MgO |
Others |
| Value |
≥72% |
≤0.5% |
≤1.0% |
≥23% |
≤1.0% |
2% |
2.Physical propertie
| Indicators |
Specific gravity |
Water absorption rate |
Loss on ignition |
Acid resistance |
Maximum operating temperature |
Breaking strength |
Mohs hardness |
| Value |
2.5g/cm3 |
≤0.5% |
≤5.0% |
≥99.5% |
800ºC |
≥130Mpa |
≥7grades |
3. Geometric characteristics
| Model |
Specific surface area
m2/m3 |
Pile density
kg/ m3 |
Porosity
% |
Angle of inclination
∠° |
Pressure drop
mmHg/m |
Number of theoretical plates
m-1 |
Hydraulic diameter
mm |
Liquid load
m3/m2h |
F factor
m/s(kg/m3)-1 |
| 125Y |
125 |
320 |
90 |
450 |
1.8 |
1.8 |
28 |
0.2-100 |
3.0 |
| 160Y |
160 |
370 |
85 |
450 |
2 |
2 |
15 |
0.2-100 |
2.8 |
| 250Y |
250 |
420 |
80 |
450 |
2 |
2.5 |
12 |
0.2-100 |
2.6 |
| 350Y |
350 |
470 |
78 |
450 |
2.5 |
2.8 |
10 |
0.2-100 |
2.5 |
| 400Y |
400 |
500 |
75 |
450 |
3 |
3 |
8 |
0.2-100 |
2.0 |
| 450Y |
450 |
520 |
72 |
450 |
4 |
4 |
7 |
0.2-100 |
1.8 |
| 550Y |
550 |
620 |
74 |
450 |
5.5 |
5-6 |
6 |
0.18-100 |
1.4 |
| 700Y |
700 |
650 |
72 |
450 |
6 |
7 |
5 |
0.15-100 |
1.3 |
| 100X |
100 |
280 |
92 |
300 |
1.5 |
1 |
30 |
0.2-100 |
3.5 |
| 125X |
125 |
300 |
90 |
300 |
1.8 |
1.5 |
28 |
0.2-100 |
3.2 |
| 160X |
160 |
350 |
85 |
300 |
2 |
1.8 |
15 |
0.2-100 |
3.0 |
| 250X |
250 |
380 |
80 |
300 |
2.5 |
2.3 |
12 |
0.2-100 |
2.8 |
| 350X |
350 |
450 |
78 |
300 |
3 |
2.5 |
10 |
0.2-100 |
2.6 |
| 400X |
400 |
480 |
75 |
300 |
4 |
2.8 |
8 |
0.2-100 |
2.2 |
| 450X |
450 |
500 |
72 |
300 |
4.5 |
3-4 |
7 |
0.2-100 |
2.0 |
| 470X |
470 |
440 |
75 |
300 |
5 |
5 |
7 |
0.2-100 |
1.8 |
| 550X |
550 |
620 |
74 |
300 |
5.5 |
5-6 |
6 |
0.18-100 |
1.4 |
| 700X |
700 |
650 |
72 |
300 |
6 |
7 |
5 |
0.15-100 |
1.3 |
| Remarks: Model: X, Y represent the corrugation angle of 30 and 45 degrees respectively, the maximum diameter of the product size is 8m, please consult us for specific data. |
Application Scope
Applicable industries
Chemical industry: acid/alkali gas absorption, solvent recovery, gas-liquid mass transfer in reaction tower;
Environmental protection field: industrial waste gas purification (such as VOCs treatment), desulfurization and denitrification, etc.;
Petrochemical: distillation, absorption, and stripping processes in oil refining units;
Energy industry: decarbonization, synthesis gas purification, biomass energy processing system;
Pharmaceutical and metallurgy: solvent separation, tail gas recovery, acid gas neutralization device.
Applicable working conditions
Highly corrosive media environment (such as gas-liquid system containing sulfur, and other components);
High temperature, high pressure or frequent temperature fluctuation process conditions;
Mass transfer process with high gas-liquid contact efficiency and pressure drop reduction;
Applicable devices
Mass transfer and separation equipment: packing tower, absorption tower, desulfurization tower, distillation tower, washing tower;
Environmental purification device: VOCs treatment tower, acid mist purification tower, waste gas recovery tower;
Energy processing system: drying tower, synthesis gas washing tower, biomass reactor;
Customized matching: can be adapted to towers of different diameters and heights to meet customer process upgrade needs.
Notes
Packaging requirements
Use moisture-proof and shock-proof packaging, lined with soft cushioning materials to avoid collision and fragmentation during transportation;
Regular stacking, layered and fixed, each layer is separated by partitions, and the outer box is marked with the "fragile" logo and stacking direction.
Transportation specifications
The transport vehicle must stabilize the cargo and avoid sudden braking or violent bumps;
It is strictly forbidden to throw, press or mix with corrosive substances;
Rainproof cloth must be added during transportation on rainy days to prevent the packaging from getting wet.
Storage conditions
Store in a dry and ventilated indoor environment, avoid direct sunlight or extreme temperature and humidity;
Keep away from corrosive substances such as strong acids and alkalis, and do not mix with chemicals;
Stacking must be flat and stable, and the number of stacking layers should not exceed the specified height to prevent the bottom layer from being compressed and deformed.
Instructions for use
Check the integrity of the packing before installation and remove damaged or cracked units;
Fill according to the tower design requirements to avoid local accumulation or uneven gaps;
Check the status of the packing layer regularly, clean up blockages in time, and keep the gas-liquid channel unobstructed;
It is strictly forbidden to use it beyond the design conditions (such as extreme temperature and pressure) to avoid affecting performance and life.
Technical and service support
1. Selection guidance: Recommend matching specifications and filling solutions according to customer working conditions (media characteristics, temperature, pressure, etc.);
2. Installation support: Provide on-site or remote filling guidance to ensure uniform distribution of packing layers and tower compatibility;
3. Process optimization: Assist in adjusting parameters such as gas-liquid flow rate and pressure in the tower to improve separation or purification efficiency;
4. Custom development: Optimize packing corrugated structure or material formula for special working conditions;
5. Maintenance suggestions: Guide regular cleaning, damage inspection and partial replacement operations to extend service life;
6. Quality tracking: Provide product usage status tracking services and quickly respond to technical consultation on abnormal working conditions.
About us
Pingxiang Sanhe Ceramics Co., Ltd. lies in Pingxiang city, Jiangxi province, which belongs to one of the five ceramic production export bases in China. The company is a private technology share ceramics manufacturing enterprise founded in 2004. We specialize in honeycomb ceramic plates, honeycomb ceramics heat accumulators, honeycomb ceramic honeycomb substrates, ceramic foam filter and other producing energy conservation and environmental protection series ceramic products.
Sanhe Ceramics has successfully passed all kinds of certifications such as ISO9001 ISO14001, OHSAS18001 and so on, as well as established perfect quality control system and quality assessment system. Our company has been strictly controlled the whole manufactring system from production planning, processing control to maintenance of equipment as well as from raw material warehousing to quality test of finished products, We offer Stable and qualified products to customers from all over the world. Superiority, uniformity and environmental friendliness of its quality has gained great reputation among all customers. We obey the research and development design production idea of specialization, standardization, internationalization and technicalization, striving to make the products of the company more perfect with stronger customer base.
Sanhe ceramics Co.,Ltd keeps the faith of "First impression is the last impression" and provides the best quality and comfortable service to all the buyers, No matter the deal is big or small, we are warmly welcome your coorperation. Any inquiries pls contact with us!
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