Product Overview:
The plate-combined honeycomb ceramic heat storage body is an energy-efficient heat exchange material designed for industrial high-temperature flue gas waste heat recovery. The product is made of high-purity cordierite, mullite or corundum ceramics as the base material, and is made into a honeycomb porous structure through precision extrusion molding process. It adopts a modular plate combination design, with a large specific surface area and excellent heat storage and release performance. Its core principle is to quickly absorb the waste heat of high-temperature flue gas through the honeycomb pores, and release the heat to the low-temperature medium during the reversing cycle to achieve heat energy recycling.
Compared with traditional heat storage balls or heat storage bricks, this product has a unique honeycomb structure, and the heat exchange efficiency is increased by more than 30%, and the waste heat recovery rate can reach 90%-95%. At the same time, it has the characteristics of high temperature resistance (long-term use temperature ≤1350ºC), strong thermal shock resistance, and corrosion resistance. It is suitable for industrial furnaces and heat storage combustion systems (RTO/RCO) in industries such as steel metallurgy, petrochemicals, and glass manufacturing. The product adopts standardized plate splicing, supports flexible customization of size, and is easy to install and maintain. It can significantly reduce the energy consumption cost of enterprises and help achieve green and low-carbon production goals.
Advantages and characteristics
1. Efficient heat storage performance: The honeycomb channel structure design significantly improves the specific surface area and heat exchange efficiency, can support rapid heat storage and heat release cycles, and assist in the recovery of waste heat from industrial equipment.
2. High temperature and corrosion resistance: It is made of cordierite, mullite and other materials through high temperature sintering, and can withstand a high temperature environment of 1200ºC for a long time, and has good corrosion resistance to acidic and alkaline flue gas.
3. Energy-saving and environmentally friendly features: By reducing the exhaust temperature and fuel consumption, it reduces the carbon emissions of industrial equipment, which is in line with the national energy conservation and emission reduction policy.
4. Long service life: After optimizing the formula and process, the product has excellent thermal shock resistance and can maintain structural stability under harsh working conditions.
5. Modular and flexible adaptation: Standardized plate units support customized assembly, adapt to different industrial furnaces and exhaust gas treatment systems, and reduce installation and maintenance costs.
6. Quality certification guarantee: The production process strictly implements the ISO 9001 quality management system, and the products have passed authoritative testing and certification such as SGS and CE to ensure reliable performance.
Technical indicators
| Model |
125# |
160# |
180# |
200# |
S# |
| Standard module size(mm) |
305x305x102 |
305x305x102 |
305x305x102 |
305x305x102 |
305x305x102 |
| Raw material specific gravity(g/cm3) |
2.2-2.5 |
2.2-2.5 |
2.2-2.5 |
2.2-2.5 |
2.2-2.5 |
| Water absorption(HG/T3210) |
≤1% |
≤1% |
≤1% |
≤1% |
≤1% |
| Acid resistance(HG/T3210) |
≥98% |
≥98% |
≥98% |
≥98% |
≥98% |
| Maximum operating temperature(°C) |
1200 |
1200 |
1200 |
1200 |
1200 |
| Heat capacity(J/Kg·K) |
900-1100 |
900-1100 |
900-1100 |
900-1100 |
900-1100 |
| Compressive strength axial(Mpa) |
≥0.41 |
≥0.53 |
≥0.6 |
≥0.72 |
≥0.72 |
| Module weight(kg) |
7.5-8.8 |
8.0-9.3 |
9.0-10.3 |
9.5-10.8 |
9.8-11.1 |
125#: Maximum anti-blocking
160#: Applicable to particulate gas
180#: More commonly used model, also the most applicable model
200#: Large specific surface area
S#: Model with relatively large specific surface area
SR#: Excellent anti-silicon dioxide scaling performance.
The number in the model represents the specific surface area (ft2/ft3). The larger the number, the larger the specific surface area. The module height is 102mm. This design allows greater flexibility in the height of the packing layer during the design of the RTO.
Statement: The actual effect of the product may fluctuate reasonably due to differences in working conditions. The specific parameters are subject to the technical agreement signed by both parties.
Application scope
1. Applicable industries
Industrial manufacturing: high-temperature heat treatment fields such as steel smelting, non-ferrous metal processing, glass manufacturing, and ceramic sintering;
Chemical environmental protection: industrial scenes containing corrosive gases such as petrochemicals, pharmaceuticals, waste incineration, and VOCs waste gas treatment;
Energy power: thermal energy recycling systems such as gas boilers, hot air furnaces, and waste heat power generation.
2. Applicable working conditions
High temperature environment: waste heat recovery of industrial waste gas with long-term working temperature of 800ºC~1200ºC;
Corrosive media: flue gas treatment containing sulfide, nitrogen oxide, acidic/alkaline components;
Periodic heat exchange: regenerative combustion device (RTO/RCO) that needs to frequently switch the heat storage-release process.
3. Adaptive devices
Regenerative oxidation furnace (RTO), catalytic combustion equipment (RCO);
Industrial furnace waste heat recovery system, high-temperature flue gas heat exchanger;
Gas turbine, hot air generator and other high-energy consumption equipment thermal energy optimization system.
Notes
1. Packaging requirements: Use moisture-proof and shock-proof packaging. It is recommended to use wooden frames or pallets to fix to avoid collision and breakage during transportation; the outer packaging must be clearly marked with "fragile" and "upward" signs, and attached with product specifications and batch information.
2. Transportation specifications: During transportation, the goods must be fixed steadily to avoid severe bumps or falling from high altitudes; it is prohibited to mix with corrosive chemicals, and the whole process must be protected from rain, moisture and exposure.
3. Storage conditions: It should be stored in a dry and ventilated indoor environment to avoid direct contact with the ground. It is recommended to use a pallet to raise it; during long-term storage, the integrity of the packaging must be checked regularly, and the stacking height should not exceed 2 layers to prevent the bottom from being compressed and damaged.
4. Instructions for use: Before installation, it is necessary to check whether the surface of the heat storage body is intact and free of cracks. It is strictly forbidden to use damaged products; pre-drying treatment must be carried out according to process requirements for the first use to avoid thermal stress cracking caused by rapid cooling and heating; during operation, the flue gas temperature, composition and pressure difference must be monitored to avoid long-term overheating or overload use.
Technical and service support
1. Installation guidance: Provide product installation solution design, module assembly process guidance and equipment adaptability suggestions to assist customers in optimizing system configuration.
2. Operation and maintenance support: Regularly visit the equipment operation status, and provide maintenance suggestions such as heat storage body cleaning and channel dredging to extend the service life.
3. Technical consultation response: Professional team supports working condition adaptation analysis (such as temperature, flue gas composition, heat load, etc.), and responds to technical consultation needs within 48 hours.
4. Spare parts supply guarantee: Standardized products are always in stock, and non-standard customized products are scheduled on demand to ensure efficient delivery.
5. Operation training: Provide product performance parameters, operating specifications and troubleshooting manuals, and provide remote or on-site guidance for safe operation.
6. Customized solution design: According to the customer's furnace size, thermal efficiency requirements and other requirements, provide heat storage body specification adjustment and structure optimization services.
7. After-sales problem tracking: Establish customer service files, and provide technical diagnosis and improvement suggestions for abnormal damage, efficiency reduction and other problems.
About us
Pingxiang Sanhe Ceramics Co., Ltd. lies in Pingxiang city, Jiangxi province, which belongs to one of the five ceramic production export bases in China. The company is a private technology share ceramics manufacturing enterprise founded in 2004. We specialize in honeycomb ceramic plates, honeycomb ceramics heat accumulators, honeycomb ceramic honeycomb substrates, ceramic foam filter and other producing energy conservation and environmental protection series ceramic products.
Sanhe Ceramics has successfully passed all kinds of certifications such as ISO9001 ISO14001, OHSAS18001 and so on, as well as established perfect quality control system and quality assessment system. Our company has been strictly controlled the whole manufactring system from production planning, processing control to maintenance of equipment as well as from raw material warehousing to quality test of finished products, We offer Stable and qualified products to customers from all over the world. Superiority, uniformity and environmental friendliness of its quality has gained great reputation among all customers. We obey the research and development design production idea of specialization, standardization, internationalization and technicalization, striving to make the products of the company more perfect with stronger customer base.
Sanhe ceramics Co.,Ltd keeps the faith of "First impression is the last impression" and provides the best quality and comfortable service to all the buyers, No matter the deal is big or small, we are warmly welcome your coorperation. Any inquiries pls contact with us!
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