Product Overview:
The plate-combined honeycomb ceramic heat storage body is an energy-efficient heat exchange material designed for industrial high-temperature flue gas waste heat recovery. The product is made of high-purity cordierite, mullite or corundum ceramics as the base material, and is made into a honeycomb porous structure through precision extrusion molding process. It adopts a modular plate combination design, with a large specific surface area and excellent heat storage and release performance. Its core principle is to quickly absorb the waste heat of high-temperature flue gas through the honeycomb pores, and release the heat to the low-temperature medium during the reversing cycle to achieve heat energy recycling.
Compared with traditional heat storage balls or heat storage bricks, this product has a unique honeycomb structure, and the heat exchange efficiency is increased by more than 30%, and the waste heat recovery rate can reach 90%-95%. At the same time, it has the characteristics of high temperature resistance (long-term use temperature ≤1350ºC), strong thermal shock resistance, and corrosion resistance. It is suitable for industrial furnaces and heat storage combustion systems (RTO/RCO) in industries such as steel metallurgy, petrochemicals, and glass manufacturing. The product adopts standardized plate splicing, supports flexible customization of size, and is easy to install and maintain. It can significantly reduce the energy consumption cost of enterprises and help achieve green and low-carbon production goals.
Advantages and characteristics
1. High efficiency and energy saving: The honeycomb channel structure greatly increases the heat transfer area, and the heat exchange efficiency is increased by 30%-50% compared with the traditional heat storage body, and the waste heat recovery rate is ≥90%.
2. High temperature and thermal shock resistance: It adopts high-purity ceramic materials, with a temperature resistance of 1350ºC and excellent thermal shock resistance, and can adapt to frequent alternating hot and cold working conditions.
3. Modular design: The plate-type combined structure supports rapid disassembly and assembly, and a single piece can be partially replaced if damaged, reducing maintenance costs.
4. Long life and low resistance: The smooth surface of the honeycomb channel reduces dust accumulation and blockage, the airflow resistance is ≤300Pa, and the service life is 3-5 years.
5. Strong environmental adaptability: It is resistant to acid and alkali corrosion, can handle complex flue gases such as sulfur and dust, and meets environmental emission standards.
Scope of application
1. Applicable industries: steel smelting (rolling furnace, annealing furnace), petrochemical (cracking furnace, reforming furnace), glass manufacturing (melting furnace), ceramic firing kiln, thermal power generation (boiler flue gas recovery), non-ferrous metal processing, etc.
2. Applicable working conditions: flue gas temperature 400ºC-1300ºC, containing corrosive gases, high dust concentration (≤20g/m³), periodic reversing combustion scene.
3. Applicable devices: regenerative thermal oxidizer (RTO), regenerative catalytic combustion device (RCO), hot air furnace, waste heat boiler, soaking furnace, ladle baking device, etc.
Precautions
1. Packaging: Use moisture-proof and shock-proof wooden box packaging, pearl cotton buffer isolation between plates, and "fragile" and "upward" labels on the outside.
2. Transportation: Avoid severe vibration, rain and heavy object squeezing, stacking height ≤2 layers.
3. Storage: Store in a dry and ventilated environment, relative humidity ≤70%, away from corrosive chemicals, storage period ≤12 months.
4. Usage specifications:
l Clean the channels before installation and check the integrity of the plates;
l Assemble according to the design drawings to ensure that the sealant fills the gaps evenly;
l The system needs to be heated in a step-by-step manner when it starts to avoid sudden cooling and heating;
l Check the blockage of the channels every 3-6 months, and use low-pressure compressed air to clean the dust if necessary.
Technical support
1. Scheme design: Free thermal calculation, hole density selection (100-300cpsi), and system adaptability analysis.
2. Customized production: Support non-standard sizes (maximum single board 1.2m×1.5m) and special-shaped channel customization.
3. Technical training: Provide installation video tutorials and on-site operation guidance to ensure standardized use.
4. After-sales guarantee: 2-year warranty (non-human damage), respond to faults within 48 hours.
5. Efficiency monitoring: Regularly provide waste heat recovery rate test reports and optimization suggestions.
About us
Pingxiang Sanhe Ceramics Co., Ltd. lies in Pingxiang city, Jiangxi province, which belongs to one of the five ceramic production export bases in China. The company is a private technology share ceramics manufacturing enterprise founded in 2004. We specialize in honeycomb ceramic plates, honeycomb ceramics heat accumulators, honeycomb ceramic honeycomb substrates, ceramic foam filter and other producing energy conservation and environmental protection series ceramic products.
Sanhe Ceramics has successfully passed all kinds of certifications such as ISO9001 ISO14001, OHSAS18001 and so on, as well as established perfect quality control system and quality assessment system. Our company has been strictly controlled the whole manufactring system from production planning, processing control to maintenance of equipment as well as from raw material warehousing to quality test of finished products, We offer Stable and qualified products to customers from all over the world. Superiority, uniformity and environmental friendliness of its quality has gained great reputation among all customers. We obey the research and development design production idea of specialization, standardization, internationalization and technicalization, striving to make the products of the company more perfect with stronger customer base.
Sanhe ceramics Co.,Ltd keeps the faith of "First impression is the last impression" and provides the best quality and comfortable service to all the buyers, No matter the deal is big or small, we are warmly welcome your coorperation. Any inquiries pls contact with us!
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